MFG Pulse Platform — one dashboard, modular add-ons
Live Dashboard ACTIVE
OEE Analytics ACTIVE
Downtime Intelligence · CMMS ACTIVE
Opportunity Dollars ACTIVE
Quality / SPC ADD-ON
Predictive Maintenance ADD-ON
Shipping · Fill Rate / Expedites / Returns ADD-ON
ERP / Scheduling ADD-ON
A79%
P88%
Q99%
Units
7,674
▼ -726
Downtime
101 m
shift
Throughput Lost
$9,696
2,424 products < 20/min
✔ SHIFT COMPLETE
Shift time 14:00 / 14:00
Shift Grid — 8 Hours · 480 min · 1 cell = 1 min
Green · 20+ PPMBlue · 15–19 PPMYellow · <15 PPMRed · Stopped
Downtime Pareto — min by reason
Live Event Log
12:14 Changeover7 min
10:35 Material Starve14 min
09:02 Changeover29 min
08:04 Breakdown33 min
07:06 Tooling / Jam8 min
06:15 Breakdown7 min
06:00 Material Starve3 min
⚡ In production, reason codes sync live from your CMMS (Fiix, Maximo, UpKeep, MaintainX, ManuMax, SAP PM).
OEE
68.5%
world-class 85%
Units vs Target
7,674 / 8,400
-726 vs target
Downtime
101 m
top: Breakdown 40m
Throughput Lost
$9,696
2,424 products below std
Biggest Opportunity
Cut Breakdown — 40m → +800 units ≈ $3,200/shift
≈ $1,600,000 / year (500 shifts)
The MFG Pulse Vision
You're watching one line. Here's the platform it plugs into — same system, more modules switched on.
The maturity journey
01 TODAY
See
Live dashboard, OEE, and downtime visibility on every line.
02
Connect
Live counts from PLC / OPC-UA / MQTT, reason codes from your CMMS, defects from your Quality system, orders from ERP.
03
Predict
Anomaly detection and AI root-cause turn reason codes into failure prediction — stop the stoppage before it happens.
04
Scale
Roll one line up to the whole plant, then benchmark plant against plant across the enterprise.
Module ecosystem
Opportunity Dollars ACTIVE
Every lost minute priced in real time; payback and ROI modeled automatically.
Downtime · CMMS ACTIVE
Reason codes and work-order drill-through synced live from Fiix, Maximo, UpKeep, MaintainX, ManuMax, SAP PM.
Quality / SPC ADD-ON
Auto-capture defects and scrap, close the “Q” in OEE, and price quality loss.
Predictive Maintenance ADD-ON
Machine-health signals and failure prediction that auto-raise CI work orders.
Shipping · Fulfillment ADD-ON
Fill rate, expedite spend, and returns tracked against production — connect the floor to the dock.
ERP / Scheduling ADD-ON
Tie output to orders for live schedule adherence and OTIF performance.
Value at scale — recoverable throughput
1 Line
$1.84M
per year
5 Lines
$9.2M
per year
1 Plant (12 lines)
$22M
per year
Enterprise
Benchmark & rank
plant vs. plant
Imagine
Add On to any phone — a supervisor is alerted the instant a line goes down, with the reason attached.
AI writes the shift report — root-cause narrative and the next best action, generated automatically.
One pane of glass — every line, every plant, ranked by OEE and dollars left on the table.